Ep 113: AI for OT Cybersecurity: Real-World Strategies to Protect Critical Infrastructure

AI is changing OT cybersecurity - but success still depends on understanding your operations.

In this episode of Protect It All, host Aaron Crow welcomes Vivek Ponnada for a practical conversation about how artificial intelligence is transforming the way organizations defend critical infrastructure.

With decades of experience in industrial automation and OT security, Vivek shares firsthand insights into the realities of protecting legacy control systems while preparing for a future increasingly shaped by AI, automation, and digital transformation.

Together, Aaron and Vivek discuss how organizations can use AI to improve visibility, accelerate threat detection, prioritize vulnerabilities, and strengthen operational resilience, without losing sight of the fundamentals that keep industrial environments safe.

Key Learning:

How AI is transforming OT cybersecurity and industrial operations
Practical AI use cases for protecting critical infrastructure
Why legacy systems remain one of the biggest OT security challenges
How AI can improve vulnerability management and incident response
The role of digital twins in strengthening cyber resilience
Why trust, collaboration, and operational knowledge remain essential in OT security

Whether you're responsible for manufacturing, utilities, energy, water, or other critical infrastructure, this episode provides practical insights into balancing innovation with operational reliability.

Tune in to discover how AI can strengthen OT cybersecurity while helping organizations protect the systems that keep the world running.

Key Moments:

06:43 AI and cloud adoption in OT

13:27 Controller logic changes and safety steps

21:24 Discussing Digital Twins for Security Use

26:51 Managing vulnerabilities at scale

32:41 Understanding Power Plant Limitations

37:17 Keeping up with plant changes

41:43 Automating infrastructure and maintenance

49:08 Rising importance of cybersecurity investment

52:16 Early days in cybersecurity and OT

01:00:03 Ransomware impacts on industries

01:01:53 Using GPUs for security and OT

About the guest :

Vivek Ponnada is an Operational Technology (OT) Security practitioner with global experience and currently serves as the SVP of Growth & Strategy at Frenos, the world's first Simulated OT Pentesting Platform. Having started his career in Industrial Control Systems (ICS) as a Technician, Vivek became a Controls Engineer and commissioned Gas Turbines in Europe, Middle-East, Africa and South-East Asia. Post MBA, Vivek held multiple roles in Sales, Marketing & Business Development and Services covering ICS and OT Security solutions for Critical Infrastructure industries (Power, Oil & Gas etc.) at GE, XenonCyber Dynamics and Nozomi Networks. He was a co-lead for the Top 20 Secure PLC Coding Practices Project and regularly speaks at Information Security Conferences. Vivek has a C.Eng. from IEI, MBA from McCombs (UT Austin) and holds the ISA/IEC 62443 Cybersecurity Expert & GICSP certifications. He is a member of the ISA, ISACA, Public Safety Canada ICS Security Symposium Advisory Committee and is a CS2AI Fellow.

How to connect Vivek:

Frenos: https://frenos.io

LinkedIn: https://www.linkedin.com/in/1ot/

Frenos YouTube: https://www.youtube.com/@Frenos_Security

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